The Journey of Fly Ash in Brick Manufacturing
A transformation from WASTE to WONDER
The journey of fly ash from a power plant to a finished brick is a fascinating one. After being captured from the flue gases, the fly ash undergoes a rigorous process of cleaning and processing to remove impurities. Once purified, it is transported to brick manufacturing facilities where it is carefully blended with other raw materials to create a superior brick product.
The production of fly ash bricks involves a meticulous process:
- Raw Material Preparation: Fly ash is mixed with other components like clay, water, and additives to form a uniform mixture.
- Moulding: The mixture is moulded into the desired brick shape using modern machinery.
- Drying: The moulded bricks are dried to remove excess moisture.
- Firing: The dried bricks are subjected to high temperatures in a kiln to achieve the required strength and durability.
- Quality Control: Rigorous quality checks are conducted to ensure the bricks meet the specified standards.